FX2 - an attempt with USB 2.0

This IC contains a complete USB 2.0 interface with 480 Mbit/s throughput, a comfortable FIFO with a controller (state machine), but is hard to use due to its very small housing and pitch.
This chip, CY7C68013-128 TQFP, is used to have an option for external memory. Mostly, for debugging.

This PCB is only two-sided and hand-madeable vias, therefore, any hobbyist with UV lamp and etching fluid can make this.

Schematic⚓

…was made in Eagle according to the Cypress reference design CY3681. Due to lack of FPGA/CPLD (??) there are no LEDs, but that's the only disadvantage I have found.
RAM, ATA connector, RS232, and port expander PCF8574 are compatible. All FX2 signals are available on an ERNI connector for 19" racks.
For the scope probe, an A/D converter is spared.

Please click onto images to view the schematics! Last change: The LM317LZ was not sufficient as linear regulator; instead, a simple solution with zener diode and transistor is used.

PCB layout⚓

...you should bring it to work step by step.

PCB, top side — Partial placed components

PCB, bottom side — Partial placed components

You can place both 1206 and 0805 shaped SMD resistors and capacitors.

IC CY7C68013-128AC = EZUSB FX2 — Detail view: hand-soldered 128 pin chip

Building up⚓

First placement⚓

Please populate step by step and test the board!

Vias, check them
FX2 IC, check every pin for contact and no short circuit
USB receptacle, el.cap, transistor, res, zener diode
Crystal and 22 pF caps
2 caps 100 nF and R?? (10 kΩ)
Reset circuitry (100 kΩ, 100 nF)
I²C pullups

No more!

Start-up⚓

Plug this card on your PC. If it reports an error, check the following:

3,3 V on every supply pin
0 V on every ground pin
work of oscillator
connection of "important" wires for USB, crystal, reset, bus control, and I²C

Then you give the Windows popup dialog the EZUSBW2K.INF from Cypress development kit. Then start EzMr.exe and check if the device is found.

Recognition of high-speed mode is possible by inspecting pipe sizes of more than 64 Bytes for bulk transfer.

More components⚓

You may now populate the PCB. I advise to place the IDE connector and some R/C and LED "DASP" (Drive Active / Slave Present) around to check connection to a hard disk.

Check it using following procedure:

Download CY4611_Mass-Storage_Ref_design_version_2-40.zip, decompress
Plug EEPROM-Jumper and then connect the PCB to your PC
Start of "EZ-USB Control Panel", set to FX2,
press Button , give the file "fx2_ata.iic", wait about. 30 seconds!
disconnect, connect, or let renumerate pressing another button

The firmware is active to the USB side ONLY if it detects a hard disk!! The HDD LED (»DASP«) must light on shortly, then you get an USB hard drive. In Windows 98 you need another driver:

Download mass_storage_601.zip, extract
give Windows the "cy_fx_at.inf"

Board with IDE hard disk — Connection with IDE hard drive(It works!)

Issues⚓

When you program the EEPROM, and your system crashes meanwhile, you may result in a crashing 8051 firmware. Then, you cannot start the board with plugged jumper, and for accessing the EEPROM with EzMr.EXE, you need a 2-byte-adressed EEPROM on FX2 startup! (Bit ID1 in I2CS @0xE678 set). How you can delete at least the first Byte of EEPROM without pulling the chip out and into an external programmer? The right way:

Pull jumper JP1,
Plug board to PC,
Start "EZ-USB Control Panel", set to FX2,
Plug jumper JP1,
Press button , load "vend_ax\vend_ax.hex" (this is a Cypress firmware, enabling some other Vendor Requests),
Fill the line :
- Req: 0xA9 (undocumented Read/Write access to 2-Byte EEPROM),
- Value: 0 (= start address),
- Index: 0xBEEF (= ignore that value),
- Length: 1 (= length of data to write),
- Dir: 0 OUT (data writing Vendor Request; you may read with 1 IN your EEPROM content),
- Hex Bytes: FF (= data, delete first byte C0 or C2),
Press button ,
Check your board by pulling and plugging to PC.